Contract Fermentation
With one of the most advanced microbial manufacturing plants in the world, EnviroZyme is proud to offer a comprehensive range of contract fermentation services that cater to the diverse needs of manufacturers across a range of industries. From small- to large-scale runs, we drive innovation and success for our partners through:
- An extensive in-house collection of high-quality pure cultures
- Aptitude for proprietary IP-owned microbes, with safeguards in place to protect intellectual property
- Research and development for inoculum preparation, media formulation, and fermentation process optimization
- Downstream competencies in centrifugation, spray drying, and packaging
Our Methodology Ensures High Quality
Compliance Leadership
Biological Integrity
ISO and cGMP are the world’s most important benchmarks for quality, so you can be assured of pure, live, and sufficient bacteria concentrations for your products’ core functionality.
Animal Feed Additives
We have implemented identification and effective prevention of potential hazards for the probiotics we make and strictly adhere to FDA guidelines for their fermentation, package, and shipment.
Continuous Inspection
These are not one-time designations. Internal and external audits are conducted regularly to ensure compliance and guarantee that we’ll continue to deliver top-quality and outstanding service.
Stringent Quality Control System
Empirical Workflow
We test multiple agar types, media, and incubation conditions for optimal growth and perform extensive validation before, during, and after fermentation.
Expanded Test Panel
Every step of the way, we conduct microscopic checks, purity platings, optical density readings, growth monitoring, and count verifications.
Our Promise
We guarantee our high-yield strains and blends to be contamination-free and with the correct bacteria count—always striving for zero defects the first time.
Capabilities & Partnership Process
Project Consultation
After a nondisclosure agreement (NDA) has been completed, we welcome partners to visit our state-of-the-art facility. In addition to touring, we'll discuss the project requirements in relation to our equipment and technical capabilities to grow, scale, and support. A variety of our experts are available for consultation, including:
- Degreed fermentation techs in biology/engineering
- Chemical Engineers
- Microbiologists
- Biologists
- Research and development team
- Quality control team
- Regulatory team
- Marketing team
Best-In-Class Equipment
Plant, Process & Production Scale
Fermenters
- 1,000-liter seed fermenter (aerobic)
- 4,000- and 30,000-liters main fermenters (aerobic) with high oxygen transfer rate
Controls
- Three 660-liter additional vessels for pH and foam control
- One custom designed HMI Control System
Post-Harvest
- Spray dryer (250kg/h evaporation rate)
- Centrifuge (2.2m3/h-7,000 rpm)
Full Technical Lab
Development
- Benchtop fermenters
- Autoclaves
- Incubators/incubator shakers
- Bioreactor
Testing
- HPLC (High Pressure Liquid Chromatography)
- Phase contrast microscopy
- pH meter
- Homogenizer-Mixer
- Biosafety cabinet
- Laminar air flow hood
- Spectrophotometers
- Viscometer
- Gang-stirrer (dissolution testing)
- Refrigerated centrifuge
Preservation
- Lab scale freeze drier
- Cryofreezer
Popular Strains Most Used Across Applications
Bacillus subtilis
Bacillus amyloliquefaciens
Bacillus licheniformis
Bacillus megaterium
Bacillus pumilus
Bacillus velezensis
Paenibacillus polymyxa
Brevibacillus laterosporus
Contact Us
We have available capacity to contract ferment the right microbial strains for your business. Contact us to jumpstart the supplier vetting process and learn how our capabilities set a new standard for consistency and quality with:
- FDA registration for probiotic fermentation
- ISO 9001:2015 certification
- Current Good Manufacturing Practices (cGMP) compliance
- Robust quality management processes
Resources
Contract Fermentation Benefit Sheet
Our contract fermentation capabilities set a new standard for consistency and quality in the bioaugmentation industry.
3 Ways EnviroZyme® Is a Global Leader in the Bioaugmentation Industry
EnviroZyme® is a leader in the development of innovative biological technologies. Our advanced capabilities produce clean air, water, and energy while directly reflecting our commitment to quality, economic growth, and long-term sustainability.
EnviroZyme® Remediates Soil Contaminated with Oil in Three Months
Treatment processes involve the removal of various contaminants to ensure effluent water is safe for continued use and downstream ecosystems. One important contaminant removed and retained in activated sludge are poly and per-fluorinated substances (PFAS).
EnviroZyme® Is Now ISO 9001:2015 Certified!
Recently, EnviroZyme® achieved our ISO 9001:2015 certification following an intensive registration process and audit. This momentous achievement is a direct reflection of our relentless commitment to our customers in providing them with biological products and services of the highest possible quality, reliability, and safety.
Corporate Capabilities Brochure
EnviroZyme Corporate Capabilities Brochure
Looking for a More Turnkey Solution?
EnviroZyme has the ability to contract manufacture product solutions for service providers, distributors, retail buyers, or manufacturers seeking to reliably simplify and consolidate their offering.
- Existing high-performing formulations and packaging solutions
- Leverage our economies of scale and consolidated supply chain
- Full brand support, from packaging graphics to collateral
Continue Exploring
Agriculture
Institutional & Jan/San
